How To Build a Protein Skimmer
Venturi or Columnar
© Luis
Mercado, Nov. 1996
Many different brands of skimmers are available
these days as compare to a few years ago when only a few expensive
brands were imported from Germany. Although the market has increased
and prices dropped somewhat, not every hobbyists has the money available
to buy some of the more advanced models available.
Some hobbyists prefer to build their own as that
way they can control certain aspects of the installation such as
space used, types of pumps needed and convenience of maintenance.
In this short article I will describe how to build an effecient,low
cost skimmer for just about any size tank you may have. The dimensions
given are typical examples and the aquarists may choose to adapt
the measurements for his or her own use.
Venturi Skimmer:
Venturi skimmer use the Bernouli
principle of air injection. A stream of highly pressurerized water
is injected through a pipe which is restriced at one end. As it
exits the restriction,an opening that is adjacent to the output
of the restriction causes a pressure differential to occur. This
has the effect of dragging air along with the stream of water producing
many tiny bubbles. A venturi injector accomplished the aeration
and mixing of water without any supplemental additions of air from
an outside source.
this method of protein skimming
is extremely effecient and less costly than constantly replacing
airstones and also produces a more constant level of skimming without
the constant adjustments inherent with air operated skimmers.
The basic construction is simple.
A long tube of either acrylic or PVC pipe is used as the main reaction
tube. I suggest a minimum of 4 inch diameter pipe for really effective
skimming. I also suggest a minimum height of this reaction chamber
to be 24 inches tall. Taller tubes can of coarse be used but shorter
would reduce effective contact time and are in my opinion not very
effective. A 4inch diameter is a good all around choice with 6 inch
diameter about as big as I would go for aquariums up to 225 gallons
or so.
In this design we will incorporate
a second chamber inside the main reaction tube as in the diagram.
This should be a two to three inch diameter tube which rises from
the bottom of the main reaction tube to within about 2 inches of
the top of said tube. This chamber will be the actual air saturation
chamber and will also help to keep bubbles from exiting the skimmer
into the aquarium or sump.

A 1/2 inch to 1 inch PVC pipe, depending on the
Venturi valve used, will enter the top of the reaction tube, and
will travel down the internal saturation tube to within about 1
inch off the bottomof the tube. From here the bubbles will travel
upwards toward the collection cup and the skimmed water will travel
back downward towards the output opening at the bottom of the skimmer.
By having the water travel this path, saturation and contact time
can be increased tremendously over other designs which just let
the water swirl up towards the collection cup from the bottom of
the reaction tube.
It is essential that the output opening be large
enough to accomodate a rapid flow of water without too much restrictions.
We will install a gate valve at this output to regulate the
height of the water/air mixture inside the skimmer. I suggest using
at least a 1 inch pipe and gate valve combination here.
As for the Venturi valve used, I suggest using
the Mazzei Molded venturi valves Depending on the size of the aquarium
and the pump you wish to use. there are two sizes commonly available.
There is a 1/2 inch version and a 1 inch version of the valve. The
1/2 version will perform very well in almost all typical home aquarium.
It has a either a threaded or slip opening which accepts 3/4 inch
outside diameter flexible PVC hose. Make sure you use hose
clamps at all the connections to insure that the hoses do not pop
off due to the high water pressure.
The Venturi valve injects the water/air mixture
at the top of the reaction tube and directs it downward into the
saturation chamber.The collection cup at the top should be the same
diameter as the main reaction tube. the neck leading up to the collection
should be about 6-8 inches long with equal halves of the this tube
inside and out of the collection tube.
Acrylic can be glued together using a solvent cement
such as H-94, weldon-16 or straight Methylene Di-chloride. It is
applied with a needle applicator for the thin watery mixture and
with a larger hypodermic needle for the thicker cements such as
the Weldon brands. Make sure the humidity is low and the temperature
around 78-80 degrees where you intend to do the glueing. Please
wear gloves and goggles to protect yourself as these glues can bond
skin and eyes instantly. Some people are also sensitive to having
htese substances touch their skin.
PVC tubing can be glued with the special PVC glues
available in most hardware stores. You must first primpe every piece
before glueing as this will increase strength and prevent leakage.
PVC is extremely easy to glue but once glued it is permanent like
acrylic. So make sure the pieces fit properly first before applying
the glue.
A drain can be provided so that the collection
cup emties into a seperate container by means of a hose and hose
fitting. This is not essential but a good idea to have to avoid
leaks due to overskimming. The collection cup should have a tight
fitting cover with an air hole of about 1/4 inch diameter to allow
the skimmer to operate properly.
By using a pressure pump such as a Little Giant
or Lifeguard Quiet Pump to extract water from the sump through the
venturi valve and exiting the skimmer back into the sump your skimmer
should be ready to operate. Please test everything for water tightness.
If small leaks occur at the glued joints, Silicone sealant can be
applied to make them water proof. Use teflon tape at all threaded
connections and you are all set.
Columnar Skimmer:
The columnar skimmer makes
use of airstones rather than a venturi valve to produce the air
bubbles in the reaction tube. The construction is the same except
you would omit the internal saturation chamber and the venturi valve.
You would instead insert two air stones at the bottom of the reaction
tube and use the input at the top to inject plain water. The water
will swirl downwards toward the rising wall of air and react with
it. It is a simpler skimmer to make and will also be very effecient.The
following diagram should be self explanatory. The rest of the construction
is exactly the same as the venturi skimmer above.

Conclusion:
There are many different ways
to build a skimmer. Round pipe is not the only material to use.
The above skimmer can also be built out of flat pieces of acrylic
to form a boxed shape skimmer and still have great effeciency. Use
your situation as a guide as to what size and shape the skimmer
will take. A custom skimmer will help to streamline your installation
as well as reduce your maintenance chores.
A good skimmer is a must for
a well running aquarium. What kind or brand you use is irrelevant,
the fact remains that its use is essential to the well being of
our captive friends.....
|